Product list: Zeropoint Quickclampling Systems

• Bluid-in Zeropoint Quickclamping cylinder K10, K20, K40, round

Hydraulic release (pneumatic version available)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter: K10: Ø50mm, K20: Ø78mm  K40: Ø102mm

No. 6370EARH

Order no.	Size	Pull-in force up to [kN]	Holding force [kN]	Blow out	Weight [g]
303628	K10	10	25	-	450
305367	K10	10	25	X	450
302984	K20	20	55	-	1400
302992	K20	20	55	X	1400
303024	K40	40	105	-	3450
303032	K40	40	105	X	3400

Use:
With a small foot-print for installation in base plates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets and clamping pallets.

Note:
The installation Zeropoint Quickclamping cylinders have high holding and pull-in forces with very small installation dimensions. Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage.

On request:
- Installation diagrams on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
- Also available as an individual flange version

• Bluid-in Zeropoint Quickclamping cylinder K5, round

Screw-in version
Hydraulic release (pneumatic version available)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter Ø 39 mm

No. 6370EARH

Order no.	Size	Pull-in force up to [kN]	Holding force [kN]	Weight [g]
305953	K5	5	13	300

Use:
With a small footprint for installation in base plates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets and clamping pallets. Also suitable for use as „cylinder locks“ with high repeatability.

Note:
Installation Zeropoint Quickclamping cylinder with a low installation height of 19.8 mm and an installation diameter of 45 mm (M45 x 1). Hydraulic pressure is only needed for unclamping (min. 40 bar / max. 50 bar). The installation Zeropoint Quickclamping cylinder is mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The contact surface is the upper surface of the housing.

On request:
- Installation diagrams on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications

• Bluid-in Zeropoint Quickclamping cylinder K10, K20, K40, square

Hydraulic release (pneumatic version available)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter: K10: Ø50mm, K20: Ø78mm  K40: Ø102mm

No. 6370EAQH

Order no.	Size	Pull-in force up to [kN]	Holding force [kN]	Blow out	Weight [g]
305243	K10	10	25	-	550
305250	K10	10	25	X	550
305268	K20	20	55	-	1700
305276	K20	20	55	X	1700
305284	K40	40	105	-	3600
305292	K40	40	105	X	3550

Use:
Can be used as a single clamping point or combined with round installation Zeropoint Quickclamping cylinders in base plates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets and clamping pallets. A square Zeropoint Quickclamping cylinder prevents the pallet from twisting. The indexing function enables positioning every 90°. Specially suitable for use in turning.

Note:
The installation Zeropoint Quickclamping cylinders have high holding and pull-in forces with very small installation dimensions. Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. Square pallet for screwing onto the pallet see item no. 6370ZA.

On request:
- Installation diagrams on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications

• Bluid-up Zeropoint Quickclamping cylinder K10, K20, K40, round

Hydraulic release (pneumatic version available)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Global diameter: K10: Ø78mm, K20: Ø112mm  K40: Ø148mm

No. 6370AARH

Use:
For mounting on machine tables, clamping profiles, columns and towers, measuring machines, assembly stations in connection with clamping flange no. 6370ZB.

Note:
Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The modules are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The hydraulic version has 1 connection for clamping / unclamping (G1/4 or G1/8).

On request:
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
- Can also be supplied with centering pins for quicker and more precise installation

• Bluid-up Zeropoint Quickclamping cylinder K5, round

Hydraulic release (pneumatic version available)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Global diameter Ø 62 mm

No. 6370AARH

Order no.	Size	Pull-in force up to [kN]	Holding force [kN]	Weight [g]
306159	K5	5	13	300

Use:
For mounting on machine tables, clamping profiles, columns and towers, measuring machines, assembly stations.

Note:
Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The contact surface is the upper surface of the housing.

On request:
- Individual housing can be supplied on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications

• Bluid-up Zeropoint Quickclamping cylinder K10, K20, K40, square

Hydraulic release (pneumatic version available)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Size: 85x85mm, 120x120mm, 150x150 mm

No. 6370AAQH

Order no.	Size	Pull-in force up to[kN]	Holding force [kN]	Blow out	Weight [g]
305664	K10	10	25	-	1000
305722	K10	10	25	X	1000
305680	K20	20	55	-	2900
305748	K20	20	55	X	2850
305706	K40	40	105	-	4000
305763	K40	40	105	X	3950

Use:
Can be used as a single clamping point or combined with round surface-mounted Zeropoint Quickclamping cylinders in machine tables, clamping profiles, columns and towers, measuring machines, assembly stations in connection with clamping flanges no. 6370ZB). Clamping flange size 20 for K10, size 40 for K20, for K40 integrated onto the housing.

Note:
Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The ad-vantages of this are that there are no cumbersome lines and no danger of leakage. The hydraulic version has 1 connection for clamping / unclamping (G1/4 or G1/8). Square pallet for screwing onto the pallet see item no. 6370ZS.

On request:
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
- Can also be supplied with centering pins for quicker and more precise installation

• Horizontal Zeropoint Quickclamping cylinder with piston-catching, K20, K40 

Hydraulic release
Cover and piston hardened
Repeat accuracy < 0,005 mm

No. 6370HARH

Explanation:
With our new Zeropoint Quickclamping cylinder with piston-catching, we make the palletizing asier and quicker.
• No search of drilling
• No damage of zero point drilling and nipples
• No risk of injury

Releasing and taking out of the pallet, take place still faster and simpler, because of the linking with the crane which is not more necessary during the release phase
Thanks to the speed of pelletizing, you reduce considerably your pelletizing period and consequently your costs.

Advantages:
• With and without blow out
• Completely in stainless steel
• Applicable in all positions without fit-up aids
• When the mechanism is out of service, the piston-catching stay out, it can be locked, thus the discs spring are not forced.

Can be integrated in:
• Clamping towers
• Clamping angles
• Automatized handling devices 
• General mechanical

Note:
As standard, there is a manual or hydraulic advance motion of the piston-catching.

On request:
- Installation diagrams on request

• Zeropoint Quickclamping cylinder with release and contact controls for automatised solutions

3 possibilities of monitoring:

- Pneumatic monitoring:
Function of blowing out by compressed air for the cleanliness of support surfaces. After the installation of the pallet of workpieces, it occurs in the pressure line a dynamic pressure, of which this one could be detected by the mean of a pressure sensor.

- Electric monitoring:
Direct position monitoring of the clamping piston in the Zeropoint Quickclamping cylinder by the mean of an inductive sensor. Electric signal when the Zeropoint Quickclamping cylinder is clamped. Small height necessary for the assembling like for the Zeropoint Quickclamping cylinders K5 (19,8 mm) and K40 (42 mm).

- Hydraulic monitoring:
Monitoring of the clamping piston by a hydraulic closure valve. Dynamic pressure when the Zeropoint Quickclamping cylinder is opened, which can be detected by mean of a pressure sensor. Free hydr. flow when the Zeropoint Quickclamping cylinder is closed. Despite a hydraulic sensor,  only small height for assembling is necessary.

No. 6370EARHASV

Use:
For installation in base plates, machine tables, clamping profiles, columns and towers, machine pallets and clamping pallets. Very small footprint in automation solutions

Note:
- Hydraulic locking control by means of integrated control valve. Flow in locked position. The unlocked position can also be monitored with parallel control of the individual clamping modules.
- Isolated application with sealing air for automatic support control
- Blowing out for automatic dirt removal (0.6 Mpa)
- Blowing off of the contact surface
- Simple deep bore holes
- All of the product advantages from pages 8 and 9 are integrated into the clamping module.

On request:
- Installation diagrams on request
- Further automation options

• Zeropoint quick clamping cylinder with turbine for automatised solutions
 Size: K20 ITH6

Zeropoint Quickclamping cylinders with turbine for automatised solutions with:

• Turbine function for complete cleaning of support surfaces without „shady side“
• Central locking against pollution particles
• Hydraulic or pneumatic locking sensors 
• Control of contact by air blocked
• Hydraulic pre-expulsion for palletizing solutions with also possibility to swing completely free during the catchment
• No damage of media-coupling

• Zeropoint Quickclamping cylinders with pusher and central locking against pollution for automatised solutions 

Hydraulic release
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter Ø 78 mm

No. 6370EARHMV

Order no.	Pull-in force up to [kN]	Holding force [kN]	Weight [g]
306027	20	55	2100

Use:
For installation in base plates, machine tables, clamping profiles, columns and towers, machine pallets and clamping pallets.

Note:
Through the central locking the pollution particles can not go into the nipple bore. The central locking element advances with an individually defined spring force
Blowing out and sputter functions

On request:
- Installation diagrams on request
- Hydraulic move-out of central locking

• Media duct for automatised solutions

The media duct is an invention of Zero.Point.Systems® with a very simple mechanism which is integrable in any cylinders of Zero.Point.Systems®. The media ducts goal is to transfer any fluids (water, hydr., oil) or gases, from pallet to pallet.
The opening of the media duct is mechanically and automatically during the starting release of the cylinder and inversely during the unrelease of the cylinder, the media ducts is simultaneously closed.

Advantages and technical data:
• Leakage free
• Entirely stainless
• Easier assembling
• Standard pressure 0-500 bar
• Vacuum function
• Coupling under pressure
• Standard temperature until 160°C
• Different application domains
• Media duct couples by pull in force   and the automatic movement force of Zeropoint Quickclamping cylinder
• Short coupling way (ex.: K20, nominal width 7 mm, couple way 2 mm)
• Great position tolerance (ex.: K20, nominal width 7 mm, tolerance 2 mm)
• Surface cleaning through blowing off
• High pressure cleaning through fluid and gas
• Long durability, also in case of pulsating operation
• Available for any types of  Zero-Point-Systems®´ cylinders

• Zeropoint Quickclamping compact cylinder, K10, K20

Hydraulic release
Cover and piston hardened
Repeat accuracy < 0,005 mm

No. 6370KARH

Order no.	Pull-in force up to [kN]	Holding force [kN]	Weight [g]
303503	1,3	25	2500

Use:
For retrofitting to modular profiles, columns, tombstones and cubes. Can be used with thin wall sections..

Note:
There are 5 standard connection options. 4 connections are installed laterally on the outside surface at a 90° angle. Connection is also possible in the base of the Zeropoint Quickclamping compact cylinder.

On request:
- Installation diagrams on request
- Automation solutions such as blowing out, blowing off, isolated applications, sealing air and media ducts
- Individual solutions, such as nipple and installation compatible or installation compatible for existing systems

• Standard hydraulic Zeropoint Quickclamping Station

with 2 or 4 Zeropoint Quickclamping cylinders (K20 or K40)
Hydraulic release
Repeat accuracy < 0,005 mm

Note:
On wish the holes could be positioned in the base plate according to your indications.

On request:
Other dimensions and intervals as well as number of Zeropoint Quickclamping cylinders on request.

•  Extreme light clamping tower: High-speed 

Extreme light clamping tower for horizontal manufacturing center
Realizable with all Zeropoint Quickclamping cylinders
Hydraulic  release or pneumatic release

Note:
• Lightweight construction structure
• Vibration resisting concept
• Up to 60% weight saving
• No stability losing compared to a traditional construction structure.
• Realizable with all Zeropoint Quickclamping cylinders
• Possibility to integrate Zeropoint Quickclamping cylinders for automatised solutions

Remark:
Zeropoint Quickclamping cylinder angle or cube realisable

No. 6370ZN-5                                 
Clamping nipple K5
Suitable for article-no. 6370EAR, EAQ (size K5)

No. 6370ZN-10
Clamping nipple K10
Suitable for article-no. 6370EAR, EAQ, AAR und AAQ (size K10)

No. 6370ZN-20
Clamping nipple K20
Suitable for article-no. 6370EAR, EAQ, AAR, AAQ und S (size K20)

No. 6370ZN-40
Clamping nipple K40
Suitable for article-no. 6370EAR, EAQ, AAR, AAQ und S (size K40)

Order no.	Size	Designation	ØDN	ØD1	ØD2	H	H1	M	T	Weight [g]
303180	K40	Zero point nipple	40,0	25	16	34	29	/	5	180
303198	K40	Slit nipple	40,0	25	16	34	29	/	5	180
303206	K40	Undersized nipple	40,0	25	16	34	29	/	5	180
303214	K40	Protection nipple	39,8	/	/	29	/	M16	20	180

• Accessory: Nipple-catchment screw
Strength class 10.9.
Suitable for article-nos. 6370A, E and S

No. 6370ZNS-001

Order no.	Size	M	L	L1	Weight [g]
306092	K5	M6	25	3,4	18
303578	K10	M8	37	6,0	30
303222	K20	M12	54	9,0	70
303230	K40	M16	69	10,0	130

On request:
Nipple-catchment screws in various lengths and materials (e.g. high-grade stainless steel).

• Accessory: Horizontal nipple-catchment screw
Strength class 10.9.
Suitable for article-nos. 6370H

No. 6370ZNS-002

Order no.	Size	M	L	L1	Weight [g]
306092	K5	M6	25	3,4	18
303578	K10	M8	37	6,0	30
303222	K20	M12	54	9,0	70
303230	K40	M16	69	10,0	130

On request:
Horizontal nipple-catchment screw in various lengths and materials (e.g. high-grade stainless steel).

• Accessory: Clamping flange K10, K20, K40
Black nitrated

 No. 6370ZB

Order no.	Size	Pieces per module	ØD	ØDB	H	ØLK	M	Weight [g]
303495	10	2	114	77,5	7,75	94	8,5	180
302901	20	2	164	110,0	13,00	136	11,0	400
302919	40	2	202	146,0	16,00	172	13,0	550

Use:
Clamping flanges are used to fasten surface-mounted Zeropoint Quickclamping cylinders on the machine table.

On request:
- Special clamping flanges for various T-slot tables
- Clamping flange and housing manufactured as a single piece

• Accessory: pressure intensifier for releasing any hydraulic solution of Zero.Point.Systems®

Max. operating pressure 50 bar

As innovative invention of Zero.Point.Systems® the pressure intensifier is an economic solution for releasing one or many hydraulic Zeropoint Quickclamping cylinders.

No. 6370ZD

Description:
Compact, air-pressure operated hydraulic intensification pump for single-acting circuits. Complete with air-pressure regulator, air manometer, oil manometer, oil connection nipple and air connection nipple.

Use:
The pressure intensifier can be used as the drive element for individual Zeropoint Quickclamping cylinders or hydraulic Zeropoint Quickclamping stations. It is designed for single acting cylinders.

• Accessory : Square pallet
Heat-treated steel , hardened

The square pallet is used for square zeropoint quickclamping cylinders

No. 6370ZA

For Zeropoint Quickclamping cylinders	A	ØD1	H	ØM	S1	S2
K10	70	15	3,5	M8	3,5	16
K20	100	25	5,0	M12	5,5	25
K40	130	25	5,0	M16	5,5	30
G1000	100	25	5,0	/	5,5	/
G2000	130	25	5,0	/	5,5	/
Unitool	130	25	5,0	M10	5,5	22

Description:
The square pallet is manufactured according to your indications.
For this we need the following data (see drawing):
- Overall height „X "
- Drilling distance „Y "
- Drilling or screw diameter „Z "

• Accessory: positioning nipple K5, K10, K20, K40

No. 6370ZZ

Order no.	For clamping modules	ØD1	ØDN	H	Weight [g]
306241	K5	8	15	48	60
306167	K10	12	22	48	85
306183	K20 / G1000	16	32	64	225
306209	K40	20	40	82	455
306225	G2000	20	47	82	550

Use:
The positioning nipple makes all of the surface-mounted modules easier to align. It can be clamped directly in the machine spindle, thus achieving the desired gauges when the machine is traversed.